Laser Cutting - Prize Wheel

Introduction

A prize wheel is a fun centerpiece for parties, events, or even just family game nights. With a laser cutter, you can bring your own wooden wheel to life with precision and style. This tutorial walks you through every step, from preparing the wood to assembling your fully functional spinning wheel. Whether it’s for a game, a raffle, or just a creative project, this is an easy way to add excitement and a personal touch.

Machine Used

Thunder Bolt 30W

See more details about this machine→

Material Needed

3mm Plywood

Settings

Cutting

Speed:10mm/s
Max Power:28%
Min Power:10%
Number of Passes:1

Shallow Engraving & Scoring

Speed: 800 mm/s
Power:35%
DPI:300

Scoring

Speed:300mm/s
Power:25%

Before your work begins

Step 1: Place the Wood on the Laser Bed

Position the wood sheet flat on the laser bed. Ensure the material is clean, level, and securely placed to avoid shifting during processing.

Tips:

There are three common types of pins: T-shaped, L-shaped, and F-shaped. A special use for F-shaped pins is clamping up the plywood to prevent burn marks. Be mindful of the height of the magnets and pins. If they are too tall, the sensor might hit them and become damaged during processing.

Step 2: Open the File and Check the Settings

Open your laser software(I use LaserMaker) and import the design file into your laser software. Adjust the layout so it fits properly within your material size. Before moving on, double-check your engraving and cutting parameters to match the thickness and type of wood you’re using.

Step 3: Focus Your Laser Machine

Proper focusing ensures neat, polished edges. If your machine has auto focus, use it for quick setup. For manual focusing, lower the laser head with the focus stick until it touches the wood surface at a perfect angle. Always double-check before cutting.

Step 4: Frame the Design and Start Laser Cutting

Then click “Frame” or “Border” to preview your cutting area and make sure the design fits nicely on your board. This confirms your material placement and avoids wasting wood. Adjust as necessary. Once everything is set, start the laser job.

Step 5: Monitor the Laser Cutting Process

Stay close to the machine while it’s running and watch the cutting and engraving progress. Keep an eye out for excessive smoke, small flame-ups, or any movement of the material that could affect the outcome. Make sure your workspace is well-ventilated, and rely on air assist if available to achieve cleaner edges on the wood.

Step 6: Assemble the Wheel

Once all parts are cut, remove them from the bed. Apply wood glue to the slots and fit the wheel components together according to the design. Let the glue dry to ensure a sturdy construction.

Step 7: Complete the Task

Your wooden prize wheel is ready! Spin it, test its movement, and enjoy the excitement it brings to any game or activity.

Come and Try!

Your wooden prize wheel is finished—now it’s time to play! Invite friends, family, or colleagues, and let everyone have a turn spinning the wheel. Watch as anticipation builds with each turn, and enjoy the fun and laughter that this DIY creation brings.