How to Laser Cut an MDF Chair Model: Step by Step Tutorial

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Wooden Chair Model

2022-07-26

Key Information

Laser Machines
Mars 130 100W
Material Needed
5mm MDF
2" Laser Head
Project File Download
Settings
Laser Cutting
Speed: 13mm/s
Max Power: 60%
Min Power: 60%

Introduction

Are you still looking for what you can make with a laser cutter?


Try cutting a rocking chair model from MDF. The finished model has a clean structure and a charming miniature look.


This project is a great way to explore laser cutting, model assembly, and MDF design. You can even scale up the idea for a larger functional chair after proper testing and redesign.

Before your work begins

Clean the lens and mirrors
Check the laser head and nozzle for dust or buildup
Ensure ventilation and air assist are working properly
Confirm the machine is running smoothly and normally

Operational Process

STEP01

Prepare & Position the MDF

Place the 5mm MDF sheet flat on the laser working table and make sure the surface is clean and stable.


Secure the MDF if needed so it does not shift during cutting. The design should also be adjusted according to the actual type and size of the material before processing.

put the wood on the laser bed-step1.webp
Pins
STEP02

Import & Adjust the Design File

Design the rocking chair model file in CorelDraw, then send it to the laser software using the laser plug-in.


Input the cutting parameters, check the processing mode, and download the file to the laser cutter. The settings are only for reference, so users should test to find the best settings for their own material and machine.

STEP03

Set the Correct Laser Focus

Move the laser head to the correct starting position and adjust the focal distance before cutting.


After focusing, press the Origin button to set the starting point. Accurate focusing helps achieve cleaner edges and more reliable cutting results on MDF.

auto-focus-bolt.jpg
manual focus
STEP04

Frame the Design & Start Laser Cutting

Use the Frame function to check the cutting area and confirm that the rocking chair model design stays within the MDF sheet.


Once everything is aligned, press Start to run the laser cutting job. Stay near the machine and monitor the cutting process carefully.

Frame your design
put the MDF chair model on the laser bed.webp
STEP05

Post Processing

After the laser finishes cutting, take out the chair pieces carefully and check whether all parts are fully cut through.


Assemble the MDF pieces into the rocking chair model. Once assembled, the chair model is complete and ready for display.

assemble the MDF chair model.webp
laser cut the MDF chair model.webp

Come and Try!

MDF is a practical material for laser-cut models because it is easy to process and works well for assembled structures.


This rocking chair model is a fun way to practice laser cutting, assembly, and structural design. With proper redesign and testing, you may even try making a larger version in the future.

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