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Aluminum Pen

2026-09-04

Key Information

Laser Machines
Material Needed
Aluminum Pen
Project File Download
Software Used
Compatible Software
Tested by
Thunder Laser Application Team
Setting 1
Laser Marking Aluminum Pen
Speed: 1700mm/s
Power: 25%
Frequency: 50kHz
DPI: 0.02
Passes: 5

Introduction

A laser-marked aluminum pen is a simple way to turn an everyday writing tool into something personal and easy to identify.


Names, logos, short messages, or simple graphics can be marked directly onto the pen surface, making this project useful for personalized gifts, branded office supplies, event giveaways, and small custom orders.


Once the basic setup is ready, you can quickly change the artwork for different names, logos, or designs while keeping the same marking workflow.


For more professional metal marking applications, explore the Thunder Laser Aurora Series.

Before your work begins

Make sure the Aurora Lite is connected and operating normally
Clean and dry the aluminum pen before positioning it
Rotate the pen so the intended marking area faces upward and remains stable
Check the artwork size, orientation, marking parameters, and focal height before processing

Operational Process

STEP01

Prepare & Position the Aluminum Pen

Clean the aluminum pen and make sure the marking area is free from dust, fingerprints, oil, or other surface residue.


Place the pen securely in the working area with the section you want to mark facing upward. Keep the pen stable so it cannot roll or rotate during marking, and position the artwork over the most level part of the curved surface.

put the aluminum pen on the laser bed
STEP02

Import & Adjust the Design File

Import the name, logo, text, or graphic into LaserMaker and resize the artwork to fit the available marking area on the pen.


Check the artwork orientation carefully so the finished design reads correctly when the pen is held or placed on a desk. Set the marking parameters to 1700mm/s speed, 25% power, 50kHz frequency, DPI 0.02, and 5 passes.

adjust aluminum pen laser marking design in LaserMaker
STEP03

Set the Correct Laser Focus

Begin by using the machine's Auto Focus function to focus on the leather surface.


Once auto focusing is complete, manually raise the laser head by 3mm to apply the required defocus distance. This defocused setting produces a cleaner, darker mark on leather while reducing the chance of overburning.

auto focus Aurora Lite for laser marking a leather bottle opener
manual focus Aurora Lite for laser marking a leather bottle opener
STEP04

Frame the Design & Start Laser Marking

Before processing, use the Frame function to preview the marking area and verify that the design is correctly positioned on the bottle opener.


Once everything is aligned, start the laser marking process. Monitor the machine while it is running and make sure the leather remains securely in place until the marking is complete.

frame the leather bottle opener design on Aurora Lite before laser marking
laser marking aluminum pen
STEP05

Post Processing

Remove the pen from the marking area and inspect the finished design for consistent coverage, clean edges, and correct alignment.


Wipe the marked area gently with a soft, lint-free cloth to remove loose residue or fingerprints. Use a suitable non-abrasive cleaner for the pen finish if additional cleaning is needed, then dry the surface before handling or packaging the finished pen.

finished personalized laser marked aluminum pen
finished personalized laser marked aluminum pen

Come and Try!

My aluminum pen is finished. What will you mark on yours?


Try a name, logo, short message, or simple graphic to create personalized pens for gifts, events, office use, or your own custom product collection.


For more laser marked aluminum pens, personalized metal gifts, and custom logo marking projects, explore Thunder Laser machines or contact us to find the right laser marking machine for metal personalization and small-batch production.

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