Lay your acrylic sheet and ABS panel flat on the laser bed. For acrylic, peel the protective film from the top surface only and leave the back film in place to protect the underside while cutting.

Position the ABS so it sits flat and won’t flex during the job. Secure each sheet with low-profile clamps, pins, or magnets, and avoid tall clamps that the laser head could hit.

Open your preferred laser software, such as LaserMaker, and import the design file. Adjust the size and layout as needed, making sure the designs are evenly spaced to make the most of your sheet.

For the laser cutting layers, pay extra attention to the minimum power setting. If the min power is too low, the corners may not cut through; if the min power is too high, the corners may not look clean.

Accurate focusing is critical for achieving smooth, clean cuts and clear engraving details. If your machine has auto focus, use it for quick setup. For manual focusing, lower the laser head with the focus stick until it touches the material surface at the correct angle.

Before starting the job, run the Frame or Border function in your software. The laser head will trace the outline of the design with a visible guide light, helping confirm that the design fits within your material and avoids wasting it.

Once everything is adjusted, start the job and monitor the process as it runs. Watch for excessive smoke, material movement, or any warning alarms. Avoid staring directly at the marking spot for too long, even with the protective lid closed.

Once all parts are cut and cooled, dry-fit the assembly to check alignment. Use solvent cement for acrylic-to-acrylic bonding, and use a two-part epoxy or ABS-compatible adhesive when bonding acrylic to ABS.

Work on a flat surface, press the layers evenly, and wipe away any excess adhesive before it sets. After curing, peel any remaining protective film, clean the surface with a lint-free cloth, and your NFL-inspired keepsake is ready to display.