Laser Cutting - Wooden Gift Box

Introduction

Wooden gift boxes are timeless, elegant, and meaningful—especially when you make them yourself. Whether you’re preparing a wedding favor, a holiday present, or a personalized keepsake, a laser-cut wooden box adds craftsmanship and warmth that store-bought packaging simply can’t match.

In this step-by-step tutorial, you’ll learn how to laser cut and assemble your own wooden gift box using simple materials. Let’s turn a flat sheet of wood into something beautifully three-dimensional.

Machine Used

Thunder Bolt 30W

See more details about this machine→

Material Needed

3mm Plywood

Settings

Cutting

Speed:10mm/s
Max Power:30%
Min Power:10%
Number of Passes:1

Before your work begins

Step 1: Place the Wood on the Laser Bed

Lay your plywood or basswood sheet flat on the laser bed. Make sure the sheet is flat, clean and secured so it won’t shift during cutting — use low-profile pins, small clamps, or light masking tape at the edges.

Tips:

There are three common types of pins: T-shaped, L-shaped, and F-shaped. A special use for F-shaped pins is clamping up the plywood to prevent burn marks. Be mindful of the height of the magnets and pins. If they are too tall, the sensor might hit them and become damaged during processing.

Step 2: Open the File and Check the Settings

Import the file in Lasermaker and check if your basswood size is large enough. Double-check everything, and decide if you want to add or subtract elements according to your preferences. For the laser cutting layers, pay extra attention to the power setting.

Step 3: Focus Your Laser Machine

Proper focusing ensures neat, polished edges. If your machine has auto focus, use it for quick setup. For manual focusing, lower the laser head with the focus stick until it touches the wood surface at a perfect angle. Always double-check before cutting.

Step 4: Frame the Design and Start Laser Cutting

Then click “Frame” or “Border” to preview your cutting area and make sure the design fits nicely on your board. This confirms your material placement and avoids wasting wood. Adjust as necessary. Once everything is set, start the laser job.

Step 5: Monitor the Laser Cutting Process

Stay close to the machine while it’s running and watch the cutting and engraving progress. Keep an eye out for excessive smoke, small flame-ups, or any movement of the material that could affect the outcome. Make sure your workspace is well-ventilated, and rely on air assist if available to achieve cleaner edges on the wood.

Step 6: Assemble the Box

Once all the pieces are cut, gently remove them from the laser bed. Fold the panels along the designed slots and tabs, and join them together. You can add a ribbon or decorative tie if you want a more romantic finish.

Step 7: Complete the Task

Your wooden gift box is now complete！

Come and Try!

Turn a simple sheet of wood into a thoughtful, handcrafted gift. Try one box today—play with different joint styles, wood species, or engraved patterns—and see how a little precision transforms simple materials into something memorable.